Caps for Suspension Insulator

Caps for suspension insulators are protective shields or movable fixation for connecting two insulators or an insulator to one or more fittings. They help in the safe and stable distribution of electricity. They hold transmission lines on steel towers in place. They therefore come in handy in electricity supply.

Caps for suspension insulators are produced in a range of different standards bearing various mechanical resistances from 40KN to 1000KN. Each standard covers different substations and power lines. The various kinds of designs include socket type (40KN-1000KN), tongue type (40KN-80KN), and clevis type (40KN-300KN).

When requested, the caps for suspension insulator pins may be sealed using an anti-corrosion zinc wrap. The zinc sleeve is highly recommendable for insulators used in heavy pollution lines. Insulators for direct current lines are generally supplied with the zinc sleeve. The caps for tongue and clevis type insulators are supplied with a fortified pin and steel bolt.

The cap is made of forged and galvanized steel linked to a porcelain material. Completing the connection is the ball and socket type cap.

Key Features

  • Has a simple structure that is convenient and safe to use.
  • It is low cost.
  • Comprises a cap body and a protective full skirt.
  • The cap body and protecting full skirt are made of a ductile silicone rubber material.
  • A supporting rib envelopes the surface of the protecting full skirt.
  • Impeccable long-term performance.
  • High-strength porcelain insulators.
  • Compact in design and lightweight.

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Clevis Type Suspension Insulator Caps

Size(mm) Dimensions/H(mm) Mechanical Class (KN)    IEC 60471     ANSI C29.2
5071.95516C52.1 / 52.2
7080.257516C52.4
10089.210516C52.4
14089.215016C52.6
1759118519L
23310424019L

Socket Type Suspension Insulator Caps

Socket Type Suspension Insulator Caps

Mechanical Class (KN)Dimensions / H (MM)IEC 120ANSI C29.2
40        71                11          –
70        76 / 84.8 / 86              16A          52-3
80       86 / 89           16A / 16B          52-3
100       83.3 / 86            16A          52-3 / 52-5
12085 / 88 / 91.5 / 96.516A / 16B          52-5
125      92.5 / 94        20          –
140      91.5     16A          52-5
160     98.5 / 99.5 / 103.5      20          52-8
180    103.5       –          52-8
190    110.5 / 114    20 / 24             –
210     107.5 / 110.5 / 114    20 / 24             –
222    109    –         52-11
240    114   24           –
300    126   24           –
400    140.3   28           –
420    140.3   28           –
530    152   32
550    152   32

Tongue Type Suspension Insulator Caps

Tongue Type Suspension Insulator Caps

Size (MM)Dimensions / H (MM)Mechanical Class (KN)
509255
80128.585
100106105

Caps for Suspension Insulator Drawing

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