Conductor Splice

Conductor Splice is a specialized connector used for connecting conductors in electrical applications, it is primarily designed for Sub-EHV applications but can be customized for various needs. The Conductor Splice ensures a strong connection by maintaining a minimum of 90% of the rated breaking strength for all-aluminum, aluminum alloy, and copper conductors. In ACSR conductors, it holds a tension equal to the full strength of the aluminum strands plus 10% of the steel core strength. This capability makes them essential for ensuring reliable electrical conductivity in overhead power lines.

The structure of the Conductor Splice consists of a single-component outer-layer assembly that provides better conductance than an unspliced conductor. It is compatible with various conductor types, including ACSR, all-aluminum, and aluminum alloy conductors. The Conductor Splice not only restores original conductivity but also enhances the overall performance of power distribution systems. This makes it an indispensable tool for utility companies and electrical contractors looking to maintain efficiency and reliability in their networks.

Key Features:

  • Holds a minimum of 90% rated breaking strength on all-aluminum and copper conductors
  • Provides enhanced conductance compared to unspliced conductors
  • Customizable sizes available to meet specific application requirements
  • Designed for easy installation in Sub-EHV applications
  • Compatible with ACSR, all-aluminum, aluminum alloy, and AWAC conductors

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Conductor Splice Drawing

Conductor Splice Drawing

CATALOG NUMBER CONDUCTOR RANGE (MIN – MAX) ACSR AAAC AAC DIMA DIM B COLOR CODE APPROX. WT. EACH LB. [KG] STANDARD PACK
GL401 .184-.263 [4.68-6.70] 6-4 6-4 6-4 14 [230] 1.0 [25] BLUE 0.431 [0.20] 25
GL402A .225-.250 [5.59-6.35] 4 4 4 9 [230] 0.9 [23] ORANGE 0.216 [0.10] 50
GL404A .280-320 [7.11-8.13] 2 2 2 12 [305] 1.0 [25] RED 0.353 [0.16] 25
GL4042A .220-320 [5.59-8.13] 4-2 4-2 4-2 12 [305] 1.0 [25] RED-ORANGE 0.266 [0.12] 25
GL406A .355-.400 [9.02-10.16] 1/O 1/O 1/0 12 [305] 1.1 [28] YELLOW 0.376 [0.17] 25
GL4076A .355-.470 [9.02-11.94] 1/0 – 2/0 1/0 – 2/0 1/0 – 2/0 18 [460] 1.4 [36] YELLOW-GRAY 1.058 [0.48] 25
GL407 .400-.470 [10.16-11.94] 2/0 2/0 2/0 18 [460] 1.4 [36] GRAY 1.058 [0.48] 25
GL408 .450-.530 [11.43-13.46] 3/0 3/0 3/0 20 [510] 1.6 [41] BLACK 1.588 [0.72] 25
GL4098 .450-.595 [11.43-15.11] 3/0 – 4/0 3/0 – 4/0 3/0 – 4/0 22 [560] 1.7 [43] PINK-BLACK 1.953 [0.89] 25
GL409A .505-.595 [12.83-15.11] 4/0 4/0 4/0 17 [430] 1.6 [41] PINK 1.286 [0.58] 25
GL410 .603 -.666 [15.32-16.92] 266.8(18/1) 312.8 336.4 19 [480] 1.7 [43] BROWN 1.411 [0.64] 25
GL411 .659-724 [16.74-18.39] 336.4 (18/1) 394.5 397.5,336.4 20 [510] 1.8 [46] GREEN 1.842 [0.83] 25
GL412 .720-.795 [18.29-20.19] 397.5 (17/1) 465.4 477 22 [560] 2.0 [51] BLUE 2.352 [1.06] 25
GL413 .780-.858 [19.81-21.79] 477 (18/1) 559.5 556.5,500 24 [210] 2.1 [54] WHITE 2.842 [1.29] 25
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